Design Nomenclature / Physical Model Making

Brake forming

Also called press braking, box and pan bending, air bending, bending

Bending sheet metal along a straight line between a punch and a die. The inside radius, not the crease, sets the geometry: material stretches outside the neutral axis and compresses inside it, so a flat pattern must carry a bend allowance or the finished part comes out short by millimetres on every fold.

Section through a 90-degree bend in sheet. The inside radius is dimensioned, the neutral axis drawn as a dashed arc nearer the inside face, and the outer fibre marked as stretched, the inner as compressed.

How this term connects

KerfNominal dimensionSheet metalSpringbackThermoformingToleranceBrake forming
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