Design Nomenclature / Physical Model Making

Solvent weld

Also called solvent cement, plastic cement, dichloromethane, Weld-On, MEK, Tenax

Not glue. The solvent dissolves both faces and they fuse into one piece of plastic as it flashes off. Works only where a solvent for the polymer exists — acrylic, styrene, ABS and PVC yes; polyethylene, polypropylene and PTFE never. Capillary action pulls it into a tight joint, so fit matters far more than pressure.

Section through a solvent-welded butt joint in sheet plastic, the two members hatched in opposite directions. There is no glue line: across a band straddling the interface the polymer of both sides has intermingled, drawn as a fine crosshatch whose edges fade out with dashes rather than stopping at a face.

In practice

It is run into an assembled, clamped joint with a brush or needle, not applied to a face and pressed together. Doing it the glue way melts the surface and joins nothing.

Not to be confused with

How this term connects

CA glueEpoxyLaser cuttingPMMAStyreneWeldingSolvent weld
Related Confused with